Emissions Reduction
Solutions that exceed government regulated standards
Cooper has successfully tested a slow-speed integral engine running on a hydrogen (H2)-natural gas fuel blend. The groundbreaking test comes 5 months after the announcement of Cooper’s joint hydrogen research project with a major U.S. gas pipeline company to demonstrate the safe operating range of H2 blends in large-bore internal combustion engines.
“Cooper’s hydrogen development initiative took another large step forward today. We ran an unmodified large-bore, slow-speed integral engine-compressor with an H2 blend of 5% by volume, and we achieved significant reductions of methane in the exhaust. This is the first such run using significant amounts of hydrogen in an engine of this design.” said Cooper CEO, John Sargent. “In May, we will be running up to 33% by volume in the same stock engine. Our customers have thousands of similar units running globally, so the potential reduction of methane is substantial.”
The Cooper test was conducted at their slow-speed integral engine test cell at corporate headquarters located in Houston, Texas. The test engine is the current production, NSPS compliant CleanBurn PlusTM AJAX® 2802 with 15″ piston bore, 16″ power stroke, and a speed range of 360-440 RPM. Cooper selected the AJAX engine due to the similarities of its combustion system to that of the large fleet of the other engine brands the company services (Clark, Cooper-Bessemer®, Ingersoll Rand, and Worthington).
in the control room during the hydrogen test.
The reduction of greenhouse gases, particularly methane, is a key element of Cooper’s emissions reduction technology offering. To improve the environmental impact of engine-compressors operating within our industry, Cooper is pleased to announce CleanBurn Plus™, an emission reduction solution tailored to reduce fuel consumption, fuel slip, methane leakage, and unburned hydrocarbons.
Cooper’s CleanBurn Plus™ upgrade package is a comprehensive solution that can reduce methane output by up to 40% in most of the industry’s integral engine-compressors. For a fleet of engines rated collectively at 100,000 HP, this level of CO2 reduction can equal 20,000 tons/year, equivalent to the elimination of 4,348 standard passenger cars.
Our CleanBurn Plus™ upgrades are offered across our entire integral engine-compressor product line to include AJAX®, Cooper-Bessemer®, Clark, Enterprise®, Ingersoll Rand, and Worthington.
| Product | |||||||
|---|---|---|---|---|---|---|---|
| Cooper-Bessemer | |||||||
| Worthington | |||||||
| Cooper-Bessemer | |||||||
| Clark | |||||||
| Worthington | |||||||
| Ingersoll Rand | |||||||
| Ingersoll Rand | |||||||
| Cooper-Bessemer | |||||||
| Cooper-Bessemer | |||||||
| Clark | |||||||
| Worthington | |||||||
| Clark | |||||||
| Ingersoll Rand |
* Based on 4,500 operating hours/year, 930BTU/ft3 fuel
** Average passenger car generates 4.60 Tonnes CO2e/year (U.S. EPA)
*** 1 Bbl crude oil generates 0.43 Tonnes CO2e (U.S. EPA)
**** Average U.S. home generates 8.30 Tonnes CO2e/year (U.S. EPA)
The lowering of NOx emissions is one of the most visible and talked about aspects of environmental protection. Over the last few decades, governments around the world have steadily lowered NOx thresholds, and we have responded with excellent emissions reduction solutions.
Over 40 years, Cooper has eliminated more than 3.5 MM tons of NOx using CleanBurn™ technology while reducing total hydrocarbons.
Cooper installed the first CleanBurn™ unit in 1977. This was quickly followed by the first CleanBurn™ retrofit a year later. This technology quickly became the standard for all new units. Since then, Cooper has manufactured almost 900 new units with CleanBurn™ technology. Over the years, Cooper adapted the CleanBurn™ technology to other manufacturers’ units.
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Based on:
- 4,500 operating hours/year
- 30 years of operation for new compressors & 20 years for retrofits
- 9 gm/bhp-hr avg NOx reduction for new compressors
- 6 gm/bhp-hr avg NOx reduction for retrofits
CleanBurn PlusTM Methane Reduction & 0.5 g/bhp-hr NOx Solution
Cooper is proud to offer CleanBurn PlusTM for methane/CO2 reduction and a complete engine upgrade solution for 0.5 g/bhp-hr NOx emission that is available for all Clark, Cooper-Bessemer, and Ingersoll Rand slow-speed engine models. This emissions reduction solution has been implemented on numerous engines in field operation and is fully backed by Cooper’s guarantee.
Aftertreatment
As part of a package or as a standalone approach to reducing emissions, Cooper can provide various exhaust aftertreatments. We have partnered with several catalyst manufacturers to bring you a complete aftertreatment package and integrate it with your engine and control system. Whether you need a three-way catalyst, oxidation catalyst, or SCR system, we have the solution.
E.S.G. Journey
We believe that our long-term success – both for our company and for the world – is dependent on our commitment to sound E.S.G. principles. That’s why we have committed to contributing to the United Nations Sustainable Development Goals (SDGs).
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Environmental
We practice what we preach and continuously review our internal processes to reduce environmental impact. For example, we eliminated chrome from our manufacturing processes by developing better materials for our power cylinders and piston rings.
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Social
Cooper is an equal opportunity employer. We condemn discrimination in any form and respect human rights, including privacy rights, affirmative action, and non-harassment. We are involved in our communities where we work. And we maintain strict data privacy standards.
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Governance
Our Code of Compliance clearly states our commitment to operating with our employees, customers, and suppliers in an ethical manner, reporting on our business in a clear and transparent way, complete legal compliance, and acting fairly with our competitors.
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Hydrogen & Landfill Gases
Hydrogen and biofuels are exciting topics in renewable energy right now, but we’ve been experts in both for quite a while. As the industry continues its development of these important resources, you can be sure that Cooper will be innovating as well, providing the most efficient ways to deliver and utilize these fuels.
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Equipment Upgrades
As technology marches on, some engines can benefit from modernization, so they are more efficient and use less fuel for more output. Cooper offers many upgrade products to help find that perfect sweet spot for an engine in any application.
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Operational Efficiency
The most important strategy for reducing your carbon footprint and greenhouse gas emissions is to get your equipment operating at its peak efficiency. A well-maintained engine will perform to its fullest potential and deliver the best fuel efficiency.
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Unburned Fuel Emissions
& Exhaust Leaks
Engine fire problem may continue unnoticed and undiagnosed and lead to significance methane and hydrocarbon (HC) emissions. Cooper offers two upgrades or solutions for engine misfire detection.
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Emissions Reduction
The lowering of greenhouse gas emissions is one of the most visible and talked about aspects of environmental protection. Over the last few decades, governments around the world have steadily lowered emissions thresholds, and we have responded with excellent solutions.
Learn More