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AJAX
Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| AJI20001 | 440 RPM Upgrade | This upgrade increases the speed of large-bore AJAX units from 360 and 400 rpm to 440 rpm, increasing horsepower ratings while maintaining emissions ratings. | Power Increase |
| AJI20002 | Auto Pre-Lube Systems | Pre-Lube systems are standard equipment on current production AJAX units, offered with manual, electric or pneumatic configurations. Now retrofit kits are available for all AJAX units. | Safety, Reliability, Maintenance |
| AJI20003 | Compressor Poppet Valves | Poppet valves deliver the highest efficiency of any valve design. Compared to conventional plate, channel or strip valves, poppet valves offer significant fuel or horsepower savings through more efficient and reliable operation. | Efficiency, Reliability, Maintenance |
| AJI20004 | Dry Type Air Filter Conversion | New AJAX integral engine-compressors are packaged with “Dry Type” engine air filters. Now AJAX owners with the older oil bath type air cleaner can benefit from this product improvement. | Efficiency, Power Increase, Reliability, Maintenance |
| AJI20005 | Exhaust Expansion Chambers | The AJAX exhaust expansion chamber uses exhaust pulsations to optimize the scavenging of the power cylinders while providing substantial increases in the mass of fresh air that is trapped inside the cylinders, recovering horse power losses often associated with high elevation and/or emission compliance. | Efficiency, Emissions, Power Increase, Maintenance |
| AJI20006 | Flexible Fuel Header System | The flexible fuel header system eliminates header misalignment by utilizing single piece fuel header system and eliminates stress and distortion on gas valve body. | Maintenance |
| AJI20007 | “Economizer” Gas Injection System | The advantage of an AJAX engine equipped with the available “Economizer” gas injection system versus the standard low pressure fuel system is to reduce fuel consumption by up to 33%. | Efficiency, Reliability |
| AJI20008 | HCR (High Compression Ratio) Power Pistons | The HCR pistons provide enhanced air flow at higher elevations where air density is lower. More air flow equates to better engine performance, lower emissions and improved fuel consumption at higher elevation applications. | Efficiency, Emissions, Power Increase |
| AJI20009 | Integrated Governor Throttle Body (IGTB) | This product can be used for units that use automatic variable speed operation for load control and is now standard equipment on all new 2801, 2802, 2803 and 2804 units. | Efficiency, Reliability, Maintenance, Safety |
| AJI20010 | Integral Concrete Skid | AJAX engine-compressors can be purchased with a skid design that allows for the unit to be portable. | Installation Costs, Portability |
| AJI20011 | Low Emissions “LE” Conversion Kit | The main component of the system is the ignitor assembly that creates a high energy ignition source, igniting a leaner mixture of fuel, resulting in lower NOx formation and cleaner exhaust. | Emissions, Reliability |
| AJI20012 | Noise Control | Cooper offers a variety of methods for meeting your sound level requirements. | Noise Control |
| AJI20013 | Oxidizing Catalytic Converter | The AJAX oxidizing catalytic converter is designed to meet the new environmental guidelines for 2-stroke, lean-burn (2SLB) gas engines, with impressive removal efficiencies of CO, VOC, and H2CO. | Efficiency, Emissions |
| AJI20014 | Integral Engine-Compressor Reconfiguration | Cooper offers complete reconfigured compressor package solutions for your legacy equipment. | Repurposing |
| AJI20015 | Rebecca Fuel Cartridge | With Rebecca system, fuel gas injector valve removal, inspection and replacement are fast and easy. The two-part system consists of a permanent valve body and replaceable cartridge assembly. | Efficiency, Maintenance |
| AJI20016 | Ring Gear Starting | Many end-users are faced with declining site gas pressures. Air-in-head start systems require 200-250 psig pressure. Ring gear start systems only require pressures as low as 30 psig. | Maintenance, Safety |
| AJI20017 | Scavenging Intake Poppet Valve | The Scavenging Intake Poppet Valve is the latest step in airflow improvement. The poppet valve design increases the flow area over the reed strip design, allowing more scavenging air to the combustion chamber that subsequently increases combustion efficiency. | Efficiency, Emissions, Power Increase, Maintenance |
| AJI20018 | Screw In Pre-chamber | The AJAX screw-in pre-chamber (SIP) can be the first step in your emissions-reduction program by reducing NOx emissions. Adaptable to other emissions-reduction technologies, the SIP provides proven reliability, reducing NOx emissions and fuel consumption. | Efficiency, Maintenance, Safety |
| CPE20001 | Electronic Pre-Combustion Chamber (ePCC) | Electronically controlled pre-combustion chamber check valve (ePCC™) precisely controls fuel injection and allows the engine to run consistently smoother and cleaner | Combustion stability, Reliability, Maintenance |
| CPE20002 | HyperLogicTM | Advanced air/fuel ratio control system for two- and four-stroke, turbocharged, spark-ignited engines | Efficiency, Emission, Reliability, Maintenance |
| Engine Controls | Control Panel Upgrades | Control panel upgrades tailored to customer’s specific needs and requirements for most makes and model of gas compression and power generation engines. | Combustion stability, Efficiency, Emission, Reliability, Maintenance |
| Lubrication System | Sloan Lubrication System | Protect your investment with a leading lubrication system. Optimized design, maximized compressor valve life, reduced lube oil carryover, preventative equipment damage and downtime, and fail-safe protection for your critical machinery. | Efficiency, Emission, Reliability, Maintenance |
CAT G3600
Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| Engine Controls | Control Panel Upgrades | Control panel upgrades tailored to customer’s specific needs and requirements for most makes and model of gas compression and power generation engines. | Combustion stability, Efficiency, Emission, Reliability, Maintenance |
Clark
Cooper-Bessemer
Upgrades
| Document # | Upgrade | Outcome |
|---|---|---|
| CBI20001 | Exhaust Bypass Valve | Reliability, Maintenance |
| CBI20002 | EPV-750 Poppet Valve | Efficiency |
| CBI20003 | Crankcase Door & Rapid Pressure Relief Valve | Safety |
| CBI20004 | Dry Exhaust Manifold Conversion | Efficiency |
| CBI20005 | Jet Cell | Efficiency |
| CBI20006 | N12 Power Cylinders & Liners | Reliability, Maintenance |
| CBI20007 | Compressor Valve Cap | Emissions |
| CBI20008 | Water Inlet Header | Reliability, Maintenance |
| CBI20009 | Spin-On Lube Oil Strainer | Maintenance |
| CBI20010 | Turbocharger-to-Intercooler Seal | Reliability, Maintenance |
| CBI20011 | Ring Gear Starter | Maintenance |
| CBI20012 | Hinged Crankcase Door w/ Upgraded Sealing | Maintenance |
| CBI20013 | Screw-On Oil Filter | Maintenance |
| CBI20014 | Engine Speed | Emissions, Power Increase |
| CBI20015 | Blower Conversion | Efficiency, Emissions, Power Increase |
| CBI20016 | Turbocharger Addition | Efficiency, Emissions, Power Increase |
| CBI20017 | Ambient Uprate | Efficiency, Emissions, Power Increase |
| CBI20018 | Eco Jet | Efficiency, Emissions |
| CMS21026 | EcoStart Hydraulic Starter for Engines | Efficiency, Emissions |
| CPE20001 | Electronic Pre-Combustion Chamber (ePCC) | Combustion Stability, Reliability, Maintenance |
| CPE20002 | HyperLogicTM System | Combustion Stability, Reliability, Maintenance |
| CPE20003 | HyperBalanceTM | Combustion Stability, Reliability, Maintenance |
| CPE20006 | Electronic Fuel Control System (EFCTM) | Efficiency, Combustion Stability |
| CPE20007 | HyperfuelTM System | Efficiency, Emissions, Reliability |
| Engine Controls | Control Panel | Emissions, Efficiency |
| Lubrication System | Sloan Lubrication System | Efficiency, Emission, Reliability, Maintenance |
Enterprise
Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| GMC20004 | Compressor VVCP upgrade | Control capacity and efficiently adjust the compressor throughput and power. | Efficiency |
| GMC20005 | Compressor Sour Gas VVCP upgrade | Meet API and NACE standards with sour gas compliant cylinders. | Reliability Efficiency |
| GMC20006 | Flexflow Cylinders | Cooper offers a variety of FlexFlow cylinders available for mounting on larger frames. All cylinders are featured with liners that allow for changing inner cylinder bore diameter without a need of replacing entire cylinder body. | Efficiency |
| Lubrication System | Lubrication System | Protect your investment with a leading lubrication system. Optimized design, maximized compressor valve life, reduced lube oil carryover, preventative equipment damage and downtime, and fail-safe protection for your critical machinery. | Efficiency, Emission, Reliability, Maintenance |
| Retrofit vs. New | Compressor Package Retrofit | Cooper offers complete reconfigured compressor package solutions for your legacy equipment. | Repurposing |
Gemini
Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| GMC20004 | Compressor VVCP upgrade | Control capacity and efficiently adjust the compressor throughput and power. | Efficiency |
| GMC20005 | Compressor Sour Gas VVCP upgrade | Meet API and NACE standards with sour gas compliant cylinders. | Reliability Efficiency |
| GMC20006 | Flexflow Cylinders | Cooper offers a variety of FlexFlow cylinders available for mounting on larger frames. All cylinders are featured with liners that allow for changing inner cylinder bore diameter without a need of replacing entire cylinder body. | Efficiency |
| Lubrication System | Lubrication System | Protect your investment with a leading lubrication system. Optimized design, maximized compressor valve life, reduced lube oil carryover, preventative equipment damage and downtime, and fail-safe protection for your critical machinery. | Efficiency, Emission, Reliability, Maintenance |
| Retrofit vs. New | Compressor Package Retrofit | Cooper offers complete reconfigured compressor package solutions for your legacy equipment. | Repurposing |
Ingersoll Rand
Superior
Engine Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| SPE20001 | Bolt-in Pre-Combustion Chamber | An improved pre-combustion chamber for 825 series engines. It provides emissions reduction, combustion stability and fuel savings. | Emission, Reliability, Maintenance |
| SPE20003 | Higher Efficiency Turbochargers | An upgraded version of the BC370H turbocharger is used in the Superior 825 12 & 16 SGTD engines. | Efficiency, Emissions |
| SPE20004 | Oil Filter Upgrade | Cooper offers a full line of spin-on oil filter assemblies that provide spin-on oil filter efficient filtration and a cost-effective solution to sock type element filters. | Maintenance |
| SPE20005 | Wastegate Actuator Upgrade | Extend the life of your Superior engine actuator with a wastegate valve upgrade. The new design moves the actuator off the wastegate valve and relocates it to the side block of an inline engine. | Maintenance |
| SPE20006 | Oil Pump Drive Upgrade | Our new Oil Pump Drive Upgrade Kit utilizes Viton cord strips in place of the springs, which not only provides equal or better dampening for the assembly, but also provides longer life and less wear and tear on the gear and hub. | Reliability, Maintenance |
| SPE20007 | Barring and Starter Motor Mounting Brackets | Mounting brackets available from Cooper enable barring and starter motors to be added to all Superior 825 Vee engines. | Reliability, Safety |
| SPE20008 | Magnetic Pick-Up Mounting Brackets | Mounting brackets enable magnetic pickups to be added to all Superior 825 engines. The kits contain installation hardware and utilize the existing on-engine bolting arrangement. | Reliability |
| SPE20009 | Aluminum One-Piece Valve Cover | Aluminum one-piece valve covers for all Superior 825 engines make overhauls and routine maintenance quicker, easier and more cost-effective. These covers are a direct replacement of the original two-piece cast iron transition piece and aluminum lid assembly. | Emissions, Maintenance |
| SPE20010 | Fiberglass Fuel Gas Valve Adjustment Doors | Fewer bolts now separate you from your engine—meaning easy access to fuel gas valves—thanks to a design innovation. | Emissions, Maintenance |
| SPE20011 | CleanBurn Conversion Kit | Cooper offers CleanBurn Conversion Kits for the 8GT and 8GTL model engines. Converted engines will be designated as 8GTLE models. The LE in the model name is to represent Low Emissions. The kit has been designed and thoroughly tested to achieve 2g/bhp-hr NOx at 900 rpm and full load. | Emissions, Reliability |
| CMS21026 | EcoStart Hydraulic Starter for Engines | EcoStart offers a short starting frequency for greater capacity, and slow roll and soft start capabilities for reduced maintenance and improved safety. | Efficiency, Emissions, Maintenance |
| CPE20001 | Electronic Pre-Combustion Chamber (ePCC) | Electronically controlled pre-combustion chamber check valve (ePCC™) precisely controls fuel injection and allows the engine to run consistently smoother and cleaner | Combustion Stability, Reliability, Maintenance |
| CPE20002 | HyperLogicTM System | Advanced air/fuel ratio control system for two- and four-stroke, turbocharged, spark-ignited engines | Efficiency, Emissin, Reliability, Maintenance |
| CPE20008 | Electronic Port Fuel Injector (ePFI) | A solenoid operated fuel valve and electronic control system designed for large, four cycle natural gas engines | Efficiency, Emissions, Reliability |
| Engine Controls | Control Panel Upgrades | Control panel upgrades tailored to customer’s specific needs and requirements for most makes and model of gas compression and power generation engines. | Combustion stability, Efficiency, Emission, Reliability, Maintenance |
| Lubrication System | Sloan Lubrication System | Protect your investment with a leading lubrication system. Optimized design, maximized compressor valve life, reduced lube oil carryover, prevent equipment damage and downtime, and implement fail-safe protection for your critical machinery. | Efficiency, Emission, Reliability, Maintenance |
Compressor Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| SPC20008 | Flexflow Cylinders | Cooper offers a variety of FlexFlow cylinders available for mounting on MH, WH and WG frames. All cylinders are featured with liners that allow for changing inner cylinder bore diameter without a need of replacing entire cylinder body. | Efficiency |
| Compressor Package Retrofit | Cooper offers complete reconfigured compressor package solutions for your legacy equipment. | Repurposing |
TSI
Turbochargers Upgrades
| Code | Title | Description | Units | Outcomes |
|---|---|---|---|---|
| TST20000 | Type-J Thermocouple Bearing Package Upgrade – ET18 | Type-J thermocouple blower end bearing package allows for continual temperature monitoring and trending | Cooper-Bessemer ET18 model | Maintenance, Efficiency |
| TST20001 | Compressor Stage Upgrade – ET18 | New 5-axis milled forging impeller for increased strength and efficiency and a new diffuser design | Cooper-Bessemer ET18 model | Emissions, Efficiency |
| TST20001 | Turbine Stage Upgrade – ET18 | Cast aluminum impellers, new turbine broach angle design and optimized turbine matching to your application | Cooper-Bessemer ET18 model | Emissions, Efficiency |
| TST20001 | External/Auxiliary Seal Air System – ET18 | With the External/ Auxiliary Seal Air System, more consistent air pressure is supplied to the oil seals when the turbo is at low rpm or not spinning | Cooper-Bessemer ET18 model | |
| TST20002 | Compressor Stage Upgrade – ET24 | New 5-axis milled forging impeller for increased strength and efficiency and a new diffuser design | Cooper-Bessemer ET24 model | Emissions, Efficiency |
| TST20002 | Thermocouple-equipped Thrust Bearing for Equipment Protection – ET24 | Stainless steel braided cover and Iron constantan type thermocouple | Cooper-Bessemer ET24 model | Maintenance, Reliability |
| TST20002 | External/Auxiliary Seal Air System – ET24 | With the External/ Auxiliary Seal Air System, more consistent air pressure is supplied to the oil seals when the turbo is at low rpm or not spinning | Cooper-Bessemer ET24 model | Maintenance |
| TST20003 | Compressor Stage Upgrade – CB13A | New 5-axis milled impeller from high strength forged aluminum alloy billet for increased strength, fin uniformity, and improved surface finish ; Jet Assit geometry redesigned | Cooper-Bessemer CB13A model | Efficiency, Reliability |
| TST20003 | Turbine Stage Upgrade – CB13A | Turbine disk and blade geometry configurations available to maximize reaction at various exhaust flows, temperatures, and pressures; Variety of nozzle ring configurations available for flexibility in turbine flow matching requirements. | Cooper-Bessemer CB13A model | Efficiency, Reliability |
| TST20003 | Thermocouple-equipped Thrust Bearing for Equipment Protection – CB13A | Stainless steel braided cover; Type J thermocouple | Cooper-Bessemer CB13A model | Maintenance, Reliability |
| TST20004 | Compressor Stage Upgrade – HP090 | New compressor inlet casing; New 5-axis milled forging impeller for increased strength and efficiency ; New diffuser design | Elliott HP090 model | Efficiency, Reliability |
| TST20004 | Turbine Stage Upgrade – HP090 | Optimized turbine matching to your application for maximum performance › New turbine broach angle design for increased efficiency and optimal flow angles | Elliott HP090 model | Emissions, Efficiency |
| TST20004 | Thermocouple-equipped Thrust Bearing for Equipment Protection – HP090 | New thrust bearing equipped with a thermocouple is installed. | Elliott HP090 model | Maintenance, Reliability |
| TST20005 | Thermocouple-equipped Thrust Bearing for Equipment Protection – HP090G | #24 AWG solid TFE Teflon insulated leads; Stainless steel braided cover; Copper constantan type thermocouple | Elliott HP090G model | Maintenance, Reliability |
| TST20006 | Compressor Stage Upgrade – L40/H50/BC370H | New modern impeller design; New optimized diffuser design | Elliott L40, H50 and BC370H models | Emissions, Efficiency |
| TST20006 | Turbine Stage Upgrade – L40/H50/BC370H | New turbine blade designs; Increased turbine disk broach angles for more optimal flow angles; Improved turbine matching to specific applications | Elliott L40, H50 and BC370H models | Emissions, Efficiency |
| TST20006 | Tachometer Installation – L40/H50/BC370H | 2 pulses per revolution for rotation speed measurement; External mounting allows easy access for adjustment and replacement | Elliott L40, H50 and BC370H models | Reliability |
| TST20009 | Compressor Stage Upgrade – C17 | New modern impeller design with purely radial exit; New optimized diffuser design; Newly designed compressor inlet with air foil like struts to maximize efficiency | DeLaval C17 model | Emissions, Efficiency |
Waukesha
Brochure
Waukesha Product Models Supported
| Code | Title | Description | Outcomes |
|---|---|---|---|
| CMS21026 | EcoStart Hydraulic Starter for Engines | EcoStart offers a short starting frequency for greater capacity, and slow roll and soft start capabilities for reduced maintenance and improved safety. | Efficiency, Emissions, Maintenance |
| CPE20001 | Electronic Pre-Combustion Chamber (ePCC) | Electronically controlled pre-combustion chamber check valve (ePCC™) precisely controls fuel injection and allows the engine to run consistently smoother and cleaner | Combustion Stability, Reliability, Maintenance |
| CPE20002 | HyperLogicTM System | Advanced air/fuel ratio control system for two- and four-stroke, turbocharged, spark-ignited engines | Efficiency, Emissions, Reliability, Maintenance |
| CPE20004 | Canada’s Engine Emissions Regulations | New solution for high-speed pre-chamber engines specifically focused on satisfying the Federal Rule while also qualifying for Alberta GHG Offset & Carbon Trading Funding. | Emissions |
| CPE20008 | Electronic Port Fuel Injector (ePFI) | A solenoid operated fuel valve and electronic control system designed for large, four cycle natural gas engines | Efficiency, Emissions, Reliability |
| Control Panel Upgrades | Control panel upgrades tailored to customer’s specific needs and requirements for most makes and model of gas compression and power generation engines. | Combustion stability, Efficiency, Emission, Reliability, Maintenance |
Worthington
Brochure
Worthington Engine Upgrades
| Code | Title | Description | Outcomes |
|---|---|---|---|
| CMS21026 | EcoStart Hydraulic Starter for Engines | EcoStart offers a short starting frequency for greater capacity, and slow roll and soft start capabilities for reduced maintenance and improved safety. | Efficiency, Emissions, Maintenance |
| CPE20001 | Electronic Pre-Combustion Chamber (ePCC) | Electronically controlled pre-combustion chamber check valve (ePCC™) precisely controls fuel injection and allows the engine to run consistently smoother and cleaner | Combustion stability, Reliability, Maintenance |
| CPE20002 | HyperLogicTM System | Advanced air/fuel ratio control system for two- and four-stroke, turbocharged, spark-ignited engines | Efficiency, Emission, Reliability, Maintenance |
| CPE20003 | HyperBalance IIITM | Gas engine balancing platform that enables automatic balancing for two- and four-stroke engines | Combustion stability, Reliability, Maintenance |
| CPE20006 | EFCTM – Electronic Fuel Control System | Electronic fuel control system that features a common rail fuel delivery system to mechanical direct injected engines | Efficiency, Combustion stability, Emissions |
| CPE20007 | HyperFuelTM System | A non-hydraulic, electronically operated fuel valve and electronic control system for high pressure fuel injection in large, natural gas fueled engines | Efficiency, Emissions, Reliability |
| Engine Controls | Control Panel Upgrades | Control panel upgrades tailored to customer’s specific needs and requirements for most makes and model of gas compression and power generation engines. | Emissions, Efficiency |
| Lubrication System | Sloan Lubrication System | Protect your investment with a leading lubrication system. Optimized design, maximized compressor valve life, reduced lube oil carryover, preventative equipment damage and downtime, and fail-safe protection for your critical machinery. | Efficiency, Emission, Reliability, Maintenance |
EMERGING LEGENDs SERIES Resources
Brochures
- CMS21018 CAT G3600 Support
- CMS21019 Electrolytic Hard Iron Plating for Power Cylinders
- CMS21020 Compressor Package Services
- CMS21021 New Extended Life Power Piston Rings
- CMS21022 Field Machining
- CMS21023 Dual Coated Power Pistons
- CMS21024 CleanBurn PlusTM AJAX 2800 Integral Engine (English)
- CMS21025 CleanBurn PlusTM Superior 825 Engine (English)
- CMS21026 HyStart Hydraulic Starter for Engines
Articles
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